The first brushless slip ring was created in the 1960s to improve the sound of the Leslie Organ Speaker, known as the "Pipe Voice of the Electric Organ". Don Leslie, the inventor and manufacturer of the speaker, needed a rotating electrical conductor for a connection to the spinning loudspeakers. However, his many attempts to use traditional slip rings resulted in crackling sounds when playing music. To solve this problem, brothers Don and Bob Leslie collaborated to develop a brushless slip ring that provided a noise-free connection and high-fidelity sound. Seeing the potential of this new type of slip ring for other applications, Bob Leslie founded Mercotac in 1978. The company still manufactures Mercotac brushless slip rings to this day in California, USA and has expanded its product line to meet the needs of a wide range of applications.
At Mercotac, we are continuously innovating to provide our customers with the highest quality products. We utilize the latest equipment available and time-tested quality control measures to ensure reliable products. Fortune 500 companies in the USA and thousands of companies around the world purchase Mercotac products for their slip ring needs. To service our customers worldwide, Mercotac supports a network of approved international distributors.
Model 830 Eight Conductors, 2@4amps, 6@30amps Disconnects included |
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Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
830 | 8 | 0-250 | 2@4/6@30 | 100 |
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200 | 140 (60) /-20(-29) | 1000 |
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830-SS | 8 | 0-250 | 2@4/6@30 | 100 |
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200 | 140 (60) /-20(-29) | 1000 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 830 Accessories |
55110 22 - 18 AWG (qty. 4 included) |
55253 Shrink Tube (qty. 6 included) |
55252 Terminal 16 - 14 AWG (qty. 6 included) |
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55251 Terminal 16 - 14 AWG (qty. 6 included) |
57830 Boot Kit for dust or splash protection IP51 |
Terminals for other wire gauges available. |
Model 830 Standard Wire Connections |
Model 830 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 830 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 630 Six Conductors, 2@4amps, 4@30amps Disconnects included |
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Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
630 | 6 | 0-250 | 2@4/4@30 | 100 |
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300 | 140 (60) /-20(-29) | 700 |
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630-SS | 6 | 0-250 | 2@4/4@30 | 100 |
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300 | 140 (60) /-20(-29) | 700 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 630 Accessories |
55110 22 - 18 AWG (qty. 4 included) |
55253 Shrink Tube (qty. 4 included) |
55252 Terminal 16 - 14 AWG (qty. 4 included) |
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55251 Terminal 16 - 14 AWG (qty. 4 included) |
57630 Boot Kit for dust and splash protection IP51 |
Terminals for other wire gauges available. |
Model 630 Standard Wire Connections |
Model 630 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 630 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 110 One Conductor, 10 Amp
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Mounts at the end of a rotating axis. Mount by the press fit receptacle accessory. Wire attaches using the accessory receptacle or cap. This model is designed to mount at the bottom of a vertical rotating shaft. |
Model No. | Terminals | Voltage AC/DC |
Max Amp Rating |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
110 | 1 | N/A | 10 | 200 |
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3600 | 140 (60) /-20(-29) | 35 | N/A | ||
110-SS | 1 | N/A | 10 | 200 |
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3600 | 140 (60) /-20(-29) | 35 | N/A | ||
110-L | 1 | N/A | 10 | 200 |
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1200 | 140 (60) /-20(-29) | 10 | N/A |
"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
"L" designator indicates low torque
Note: The anodized aluminum housing of the 110 series Mercotac is electrically "hot" to the internal conductor.
Model 110 Accessories |
5920 one contact receptacle |
5921-S one contact receptacle w/ 6" wire |
5952 one contact cap w/solder lug |
55337 ring terminal (12-10 AWG) |
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Receptacle used for mounting to rotating device. |
Model 110 Connections |
Note: The metal receptacle used for mounting is electrically conductive. Therefore, if desired, it can be used as the electrical connection between the 110 and the rotating member of the machine using Part #5920. However, if an insulated mounting at the rotating member is being used, then Part #5921-S with six inch wire lead is used for the electrical connection. |
Model 110 Suggested Mounting Methods | ||||||||||||||||||||
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Installation Notes:
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PT. BANDAR ANEKA TEKNIK INDONESIA
Model 1250 One Conductor, 250 Amp
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4 nuts included Boot Kit available Available in metric thread (1250-M / 1250-MS / 1250-MSX) Available with stainless steel ball bearing (1250-SS / 1250-MS) (recommended for wet or corrosive environments) Available with stainless steel body and bearing (1250-SX / 1250-MSX) (recommended for wet or corrosive environments) |
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Model No. | Terminals | Voltage AC/DC |
Max Amp Rating |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
1250 | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A | ||
1250-SS | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A | ||
1250-M | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A | ||
1250-MS | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A | ||
1250-SX | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A | ||
1250-MSX | 1 | N/A | 250 | 200 |
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1200 | 140 (60) /-20(-29) | 250 | N/A |
"SS" designator indicates stainless steel ball bearing
"M" designator indicates metric thread (M10 x 1.5)
"MS" designator indicates metric thread & stainless steel ball bearing
"SX" designator indicates stainless steel body & bearing
"MSX" designator indicates metric thread & stainless steel body & bearing
Note: The housing of the 1250 series Mercotac connector (anodized aluminum or stainless steel) is electrically "hot" to the internal conductor.
Model 1250 Accessories |
57125 Boot Kit for dust and splash protection IP51 |
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Model 1250 Connections |
Model 1250 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 1500 One Conductor, 500 Amp
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2 hex nuts included as shown |
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Available with external dust seal (Model 1500-1) Available with stainless steel ball bearing (Model 1500-SS) |
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Model 1500-1 One Conductor, 500 Amp with dust seal
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2 hex nuts included as shown |
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Available with stainless steel ball bearing (Model 1500-1-SS) | ||
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Model No. | Terminals | Voltage AC/DC |
Max Amp Rating |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
1500 | 1 | N/A | 500 | 200 |
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300 | 140 (60) /-20(-29) | 750 | N/A | ||
1500-SS | 1 | N/A | 500 | 200 |
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300 | 140 (60) /-20(-29) | 750 | N/A | ||
1500-1 | 1 | N/A | 500 | 200 |
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300 | 140 (60) /-20(-29) | 750 | N/A | ||
1500-1-SS | 1 | N/A | 500 | 200 |
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300 | 140 (60) /-20(-29) | 750 | N/A |
"-1" designator indicates an external dust seal
"-SS" designator indicates stainless steel ball bearing
Safety Note: The stainless steel housing of the 1500 series Mercotac connector at higher voltages is electrically "hot" to the internal conductor.
Model 1500 Accessories |
Model 1500 Connections |
Model 1500 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 205 Two Conductors, 4 Amps
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High-speed model available (205-H) Low-torque/low-temp. models available (205-L) Available with stainless steel ball bearing (205-SS) |
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Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
205 | 2 | 0-250 | 4 | 200 |
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2000 | 140 (60) /45(7) | 75 |
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205-SS | 2 | 0-250 | 4 | 200 |
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2000 | 140 (60) /45(7) | 75 |
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205-L | 2 | 0-250 | 4 | 200 |
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1200 | 140 (60) /-20(-29) | 20 |
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205-LS | 2 | 0-250 | 4 | 200 |
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1200 | 140 (60) /-20(-29) | 75 |
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205-H | 2 | 0-250 | 4 | 200 |
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3600 | 140 (60) /45(7) | 35 |
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205-HS | 2 | 0-250 | 4 | 200 |
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3600 | 140 (60) /45(7) | 35 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
"L" designator indicates low torque / low temp.
"LS" designator indicates low temp. & stainless steel ball bearing
"H" designator indicates high RPM
"HS" designator indicates high RPM & stainless steel ball bearing
Model 205 Accessories |
592 two contact receptacle w/ 6" wires (18 AWG) |
591 two contact receptacle w/ one 6" wire (18 AWG) |
594 two contact receptacle w/ two solder holes for 18 AWG wires |
595 two contact cap w/ two solder lugs |
Receptacle used for mounting to rotating device. |
Model 205 Connections |
Model 205 Suggested Mounting Methods | ||||||||||||||||||||
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Installation Notes:
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Model 215-2K Two Conductors, 2@15amps & 2,000V
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Disconnects included (4 lg.) Boot Kit available Available with stainless steel ball bearing (215-2KSS) |
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Model No. | Terminals | Voltage AC/DC |
Amp Rating @2000VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
215-2K | 2 | 0-2,000 | 15 | 100 |
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1200 | 140 (60) /-20(-29) | 400 |
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215-2KSS | 2 | 0-2,000 | 15 | 100 |
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1200 | 140 (60) /-20(-29) | 400 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 215-2K Accessories |
57235 Boot Kit for dust or splash protection IP51 |
552KA Terminal 22 - 18 AWG (qty. 4 included) |
55253 Shrink Tube (qty. 4 included) |
Terminals for 16-14 AWG wires available (p/n 552KB). |
Model 215-2K Standard Wire Connections |
Model 215-2K Wire Connections With Optional Boot | ||||||||||||||||||||||||||||||||
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Model 215-2K Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 230 Two Conductors, 30 Amps
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Disconnects included (4 lg.) Boot Kit available Available with stainless steel ball bearing (230-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
230 | 2 | 0-250 | 30 | 200 |
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1800 | 140 (60) /-20(-29) | 200 |
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230-SS | 2 | 0-250 | 30 | 200 |
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1800 | 140 (60) /-20(-29) | 200 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 230 Accessories |
55251 Terminal 16 - 14 AWG (qty. 2 included) |
57230 Boot Kit for dust / splash protection IP51 |
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55250 16 - 14 AWG (qty. 2 included) |
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Terminals for other wire gauges available. (22-18 AWG and 12-10 AWG) |
Model 230 Standard Wire Connections |
Model 230 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 230 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
PT.BANDAR ANEKA TEKNIK INDONESIA The Centro Metrobroadway A-52 (3rd Floor) Jl. Pantai Indah Utara II - Pantai Indah Kapuk Jakarta Utara 14460 |
Model 235 Two Conductors, 2@30amps & 500V
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Disconnects included (4 lg.) Boot Kit available Available with stainless steel ball bearing (235-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @500VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
235 | 2 | 0-500 | 30 | 100 |
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1200 | 140 (60) /-20(-29) | 400 |
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235-SS | 2 | 0-500 | 30 | 100 |
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1200 | 140 (60) /-20(-29) | 400 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 235 Accessories |
57235 Boot Kit for dust or splash protection IP51 |
55250 Terminal 16 - 14 AWG (qty. 2 included) |
55251 Terminal 16 - 14 AWG (qty. 2 included) |
Terminals for other wire gauges available. (22-18 AWG and 12-10 AWG) |
Model 235 Standard Wire Connections |
Model 235 Wire Connections With Optional Boot | ||||||||||||||||||||||||||||||||
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Model 235 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 305 Three Conductors, 4 Amps
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Stainless steel ball bearing standard |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
305 | 3 | 0-250 | 4 | 200 |
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1800 | 140 (60) /45(7) | 100 |
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305-L | 3 | 0-250 | 4 | 200 |
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1000 | 140 (60) /-20(-29) | 100 |
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"L" designator indicates low temp.
Model 305 Accessories |
593 three contact receptacle w/ 6" wires (18 AWG) |
553 three contact cap w/solder lugs |
Receptacle used for mounting to rotating device. |
Model 305 Connections |
Note: The outer shell of the metal receptacle used for mounting is electrically conductive. |
Model 305 Suggested Mounting Methods |
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Receptacle Mount Hole Dimensions |
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MODEL | HOLE DIAMETER (Ø) * | DEPTH | ||
593 | .408" (10.36) | .35" (8.89) | ||
*Inch (mm) Tolerance Ø | +.001" (+.025) | |||
-.000" (-.000) | ||||
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Installation Notes:
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Model 330 Three Conductors, 30 amps
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Disconnects included (6 lg.) Boot Kit available Available with stainless steel ball bearing (330-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
330 | 3 | 0-250 | 30 | 100 |
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1200 | 140 (60) /-20(-29) | 300 |
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330-SS | 3 | 0-250 | 30 | 100 |
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1200 | 140 (60) /-20(-29) | 300 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 330 Accessories |
55251 Terminal 16 - 14 AWG (qty. 3 included) |
57430 Boot Kit for dust or splash protection IP51 |
55253 Shrink Tube (qty. 3 included) |
55252 Terminal 16 - 14 AWG (qty. 3 included) |
Terminals for other wire gauges available. |
Model 330 Standard Wire Connections |
Model 330 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 330 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 331 Three Conductors, 2@4amps, 1@30amps
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Disconnects included (4 sm., 2 lg.) Boot Kit available Available with stainless steel ball bearing (331-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @240VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
331 | 3 | 0-250 | 2@4/1@30 | 100 |
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1800 | 140 (60) /-20(-29) | 200 |
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331-SS | 3 | 0-250 | 2@4/1@30 | 100 |
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1800 | 140 (60) /-20(-29) | 200 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 331 Accessories |
55251 Terminal 16 - 14 AWG (qty. 1 included) |
57230 Boot Kit for dust / splash protection IP51 |
55250 16 - 14 AWG (qty. 1 included) |
55110 22 - 18 AWG (qty. 4 included) |
Terminals for other wire gauges available. |
Model 331 Standard Wire Connections |
Model 331 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 331 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 335 Three Conductors, 3@30amps & 500V
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Disconnects included (6 lg.) Boot Kit available Available with stainless steel ball bearing (335-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @500VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
335 | 3 | 0-500 | 30 | 100 |
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500 | 140 (60) /-20(-29) | 700 |
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335-SS | 3 | 0-500 | 30 | 100 |
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500 | 140 (60) /-20(-29) | 700 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 335 Accessories |
57335 Boot Kit for dust or splash protection IP51 |
55250 Terminal 16 - 14 AWG (qty. 3 included) |
55251 Terminal 16 - 14 AWG (qty. 3 included) |
Terminals for other wire gauges available. (22-18 AWG and 12-10 AWG) |
Model 335 Standard Wire Connections |
Model 335 Wire Connections With Optional Boot | ||||||||||||||||||||||||||||||||
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Model 335 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 4100 Four Conductors, 3@100amps & 1@60amps 500V
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Wire connection clamps included |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @500VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
4100 | 4 | 0-500 | 3@100,1@60 | 100 |
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100 | 160(70) /-20(-29) | 2500 |
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Connector housing material is anodized aluminum
Model 4100 Standard Wire Connections |
Model 4100 Accessories |
41080 Grounding Collar w/ screw (qty 2 included) |
41081 Tab Clamp w/ screws (qty 6 included) |
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Model 4100 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 435 Four Conductors, 4@30amps & 500V
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Disconnects included (8 lg.) Boot Kit available Available with stainless steel ball bearing (435-SS) |
Model No. | Terminals | Voltage AC/DC |
Amp Rating @500VAC |
Max. Freq. MHz |
Contact Resistance |
Max. RPM |
Temp Max. F (C) / Min. F (C) |
Rotation Torque (gm-cm) |
Circuit Separation |
435 | 4 | 0-500 | 30 | 100 |
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300 | 140 (60) /-20(-29) | 850 |
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435-SS | 4 | 0-500 | 30 | 100 |
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300 | 140 (60) /-20(-29) | 850 |
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"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
Model 435 Accessories |
55250 16 - 14 AWG (qty. 4 included) |
55251 Terminal 16 - 14 AWG (qty. 4 included) |
57435 Boot Kit for dust or splash protection IP51 |
Terminals for other wire gauges available. (22-18 AWG and 12-10 AWG) |
Model 435 Standard Wire Connections |
Model 435 Wire Connections With Optional Boot Kit | ||||||||||||||||||||||||||||||||
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Model 435 Suggested Mounting Methods | ||||||||||||||||||||||||||||||||
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Installation Notes:
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Model 110-T
One Conductor,
10 Amp
Model 105
One Conductor,
4 Amp
Mounts at the end of a rotating axis.
Mount by the press fit receptacle accessory.
Wires attach using the accessory receptacle and cap.
Mercotac models 110-T & 105 are ideal for shaft grounding applications, including HVAC and VFD motor shaft grounding, thus avoiding very costly bearing damage.
Model No. Terminals Voltage
AC/DC Max
Amp
Rating Max.
Freq.
MHz Contact
Resistance Max.
RPM Temp
Max. F (C) /
Min. F (C) Rotation
Torque (gm-cm) Circuit
Separation
110-T 1 N/A 10 200
<1m
3600 140 (60) /-20(-29) 35 N/A
110-TS 1 N/A 10 200
<1m
3600 140 (60) /-20(-29) 35 N/A
110-TL 1 N/A 10 200
<1m
1200 140 (60) /-20(-29) 10 N/A
105 * 1 N/A 4 200
<1m
7500 212 (100) /45(7) <10 n="" a="" br="">105-SS * 1 N/A 4 200
<1m
7500 212 (100) /45(7) <10 n="" a="" br="">"T" designator indicates standard model
"TS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
"TL" designator indicates low torque
"SS" designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)
* indicates high temp. high RPM
Note: The anodized aluminum housing of the 110 & 105series Mercotac is electrically "hot" to the internal conductor.
Model 110-T & 105 Accessories
5920
one contact receptacle 5921-S
one contact receptacle
w/ 6" wire 5952
one contact cap
w/solder lug
Receptacle used for mounting to rotating device.
Accessories are required for wire connections. Order Separately.
Model 110-T & 105 Connections
Note: The metal receptacle used for mounting is electrically conductive. Therefore, if desired, it can be used as the electrical connection between the 110 and the rotating member of the machine using Part #5920. However, if an insulated mounting at the rotating member is being used, then Part #5921-S with six inch wire lead is used for the electrical connection.
Model 110-T & 105 Suggested Mounting Methods
Model 110-T is typically mounted by the knurled metal receptacle, which is press-fit into the rotating member of the machine When mounting horizontally, mount the Mercotac so the body of the connector rotates.
Receptacle Mount Hole Dimensions
MODEL HOLE DIAMETER (Ø) * DEPTH
5920, 5921-S .283" (7.19) .35" (8.89)
*Inch (mm) Tolerance Ø +.001" (+.025)
-.000" (-.000)
Installation Notes:
the up arrow should not point below horizontal
do not solder to or bend connector tabs
avoid lateral forces and mechanical loads (overly stiff or tight wires)
do not rigid mount both ends of connector
limit mounting eccentricity (runout / wobble) to .005" (.13mm)
provide overload protection within the circuit
avoid vibration and bumping motions
PT. BANDAR ANEKA TEKNIK INDONESIA
MERCOTAC M1250
MERCOTAC 1500
MERCOTAC 105